Rail Shoulder, Casting Shoulder and Weld-on Shoulder

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Product Description

Basic Information

Model NO.
BS EN 1563
Type
Shoulder
Materials
Qt500
Transport Package
Pallet
Specification
Railway Standard
Origin
China
HS Code
730240
Production Capacity
500,000 Pieces/Year

Product Description

A rail shoulder is a pre-inserted item in the concrete sleepers, no matter for single stem type or twin stem type, used to fix the elastic rail clips, mainly e-clips, within the fastening system.

We are capable of producing two types of rail shoulders for rail clips: cast in shoulder and weld-on shoulder.

Casting Rail Shoulders

Cast in Shoulder is made by casting from iron, and such shoulder is used by being pre-embedded in the concrete sleepers and works with the elastic clip to fasten the rail.

For materials, cast in shoulder includes 3 types: M.C.I. shoulder by malleable iron and S.G.C.I. shoulder by malleable iron and S.G.C.I. shoulder by spheroid graphite iron. Other materials available: QT600-3, QT700-2, ZG25, ZG35, ZG45 and so on.

Standard: GB/T 1348-1988, NF EN 1563(1997), ISO1038, DIN 1693, JIS G5502 (2001), KS D 4302, GOST 7293(1985) or BS EN 1563(1997).

Weld-on Shoulder

Weld-on shoulder is made by hot forging, and such shoulder is used for places where standard sleepers are unable to be easily used so the shoulders need to be welded on the flat steel base plates. In this way, it can fabricates the rail retaining units on both the steel ties and base plates, according to AREMA standard always.

Weld-on shoulders can be applied for Pandrol style clips with a range of 30lbs to 113lbs.

Special Rail Shoulder

Such kind of shoulder can be produced by hot forging as well, to be used together with rail clip bolts and special rail clips to fasten the rail, with material of low or mid carbon steels.

Rail Shoulder Diagram 1
Rail Shoulder Diagram 2

Freight Wagon Components Overview

Freight wagons need to replace a large number of spare parts during long-term operation. As a specialist railway supplier, we can supply most of the spare parts needed for a freight wagon.

Wagon Part 1
Wagon Part 2
Freight Wagon Composition
Module Parts
Bogie Side frame
Bolster
Center plate
Wedge
Adapter
Stopper key
Wearing plate
Fastener
Air Brake System Brake components
Draft Gear System Coupler
Knuckle
Yoke
Draft gear
Draft key
Striker
Control rod
Accessories Various Parts

Technical Description

The wheel set is a key component of the Railway Bogie. It is also the most common and important spare part in the railway industry. One-wheel set contains two wheels, one axle, and two bearings. Depending on different application methods, other special parts including gears, brake discs, axle boxes etc. are included.

They could be used on wagons, locomotives, passenger cars and more. The wheel has a cast wheel or a forged wheel; the axle and bearings can be chosen according to customer requirements. Vehicle and bogie performance parameters will define what wheel set configuration is required.

Relative Standards

  1. TB/T 1718 Technical requirement of railway vehicle's wheelset installation
  2. UIC 813 Technical specification for the supply of wheelsets for tractive and trailing stock-Tolerances and assembly
  3. BS 5892-6 Railway rolling stock materials - Specification for wheelsets for traction and trailing stock
  4. EN 13260 Railway applications. Wheelsets and bogies. Wheelsets. Product requirements
  5. JIS E4504 Wheelsets for railway rolling stock - Quality requirements
Technical Wheel Set 1
Technical Wheel Set 2

About Us

Factory Image 1
Factory Image 2
  • Established in 2019, the company was created to both supply and design components, complete passenger carriages, freight wagons and spare parts for the ever growing world railway market.
  • Our technical engineers, sales personnel and management team have combined years of extensive experience in the Railway Industry with projects based all over the world.
  • Our goal is to meet all of the Customers' requirements, bringing them the best products, Project management, Maintenance, System Design and Integration at the best price possible.
  • We offer a large inventory of products from the best Manufacturers in China and other world leaders in railway product manufacture.
  • Global shipping and project requirements with time-sensitive deliveries and savings is our main aim.

Service

Service Flow
Global Delivery
Quality Assurance

Frequently Asked Questions

What are the main types of rail shoulders you provide?
We provide two primary types: Cast-in shoulders, which are pre-embedded in concrete sleepers, and Weld-on shoulders, which are hot forged and used for welding onto flat steel base plates.
What materials are used for your casting rail shoulders?
We use high-quality materials including malleable iron (M.C.I.) and spheroid graphite iron (S.G.C.I.). Specific grades available include QT500, QT600-3, QT700-2, ZG25, ZG35, and ZG45.
Which standards do your rail products comply with?
Our products meet several international standards, including BS EN 1563, GB/T 1348, ISO1038, DIN 1693, JIS G5502, and AREMA standards for weld-on components.
Can you customize wheel sets for specific wagons?
Yes. Vehicle and bogie performance parameters define the required configuration. We can customize the selection of wheels (cast or forged), axles, and bearings based on your specific application requirements.
Do you supply other spare parts for freight wagons?
Yes, we provide a full range of components including bogie parts (side frames, bolsters), air brake systems, draft gear systems (couplers, knuckles), and various car body accessories.
What is your annual production capacity for rail shoulders?
Our production facility has a capacity of approximately 500,000 pieces per year, ensuring a stable supply for large-scale railway projects.

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